The Details, ENGINEERING The flexographic term ghosting is actually borrowed from the offset printing industry. However, this is where the savings end. The risk of purchasing a cheap press from the far east comes from the common practice of subcontracting all aspects of the manufacturing process to a variety of different businesses in Asia. Instead of looking at the cash figure of your initial investment – which in most cases can be attained through credit – it is more realistic to view your purchase in terms of ROI. Every one of our products can be customised and upgraded to suit your unique requirements. Contact us here or call today to learn more or get a … Videos, infographics, weekly quick question, and bottle shape profile articles. Flexo printing: guide on how to prepare a correct pdf for your plate with the online software. Any inefficiencies in the process or defective components can have a negative effect on the quality of the print run. Factors Affecting The Price Of A New Narrow Web Flexographic Label PressNumber of colours: The more colour options, the more expensive the press will be. Some are better than others, but there isn’t any real way of verifying this before you purchase. Second hand presses have a shorter working life than new models – and may ironically end up costing you more throughout their lifecycle than a new press. These may not be apparent at first but may suddenly appear after only a few print runs. For small print runs of 2,000 labels or less you will save time compared with flexo. UN UV inks also enable higher running speeds when the printing press is in service. Digital printing lacks the capacity for printing in continuous runs, making it unsuitable for wallpaper, food packaging and most commercial labels. APR is a leader in innovative technical services and flexo-specific training solutions. Flexographic printing has gained steadily in popularity over the past half-century due to its wide range of applications and flexibility with many different substrates. Digital printing was first put to commercial use in 1991, but has still not been widely adopted by the industry. Our background before we started Focus was in manufacturing print machines for the narrow web label and packaging print industry, a sector in which we had already accrued more than 30 years previous experience. Spare parts rare or unavailable: It can be difficult to obtain spares & replacement parts for older, used equipment – especially electronic components, which can be expensive if original versions have become obsolete. Similarly, you have far more flexibility when it comes to substrate. We pride ourselves on our excellent technical support and after sales customer service. & Is Flexo Printing Suitable For Your Business? We also partner with the leading technology companies to integrate the latest digital & transmission& automation systems. However, we cannot emphasise enough that simply looking for the lowest quote is a false economy. Flexography is one of the most versatile and efficient print methods available.For label printing businesses, a flexographic printing press can help you: hbspt.cta._relativeUrls=true;hbspt.cta.load(2203899, 'd591fb6c-f30f-44d6-9ce5-8cfd1a90700b', {}); At Focus Labels, we have been making label printing machines for more than 35 years. As each colour needs a separate plate, it is essential that the plates are mounted correctly on the press, so that the images are transferred to the substrate accurately. We hope you have found out a few new things about flexo-printing and will give serious consideration to ordering a new press from Focus.If you would like to discuss any of the issues raised, or have questions about our products or services, please do not hesitate to get in touch with a member of our experienced customer service team. The drying section might include a combination of Infrared & Air drying or UV / LED curing or both systems. Our Flexo presses have multiple stations, allowing us to utilize multiple colors on the final printed piece, including four-color process. The first flexographic printing presses were developed in the 1890s in Liverpool and have undergone many incarnations since. CARE, HEALTHCARE & BEVERAGE, HOUSEHOLD A variety of additional processes can be added in combination with flexo to add value to a printed product such as Foil blocking, Cold foil, Laminating. This is still the most common system of flexo plate production today.3) Digital platemaking/Digital Plates: This most modern method uses a digital image to direct a computer operated laser to etch the printing plate. Flexographic printing gives you far more colour options and choices of ink than digital printing. Sans serif type can usually be printed smaller than serif type, while reversed type is tricky to use in flexographic printing at any size. Do feel free to give us a call at our UK office on 01949 836 223. They are not as efficient as in-line presses or as operator friendly. As we saw above, The ink is picked up from the tank by the metering roll which wets the anilox Roll and then ink transferred to the plate cylinder which holds the printing plates, and then onto the impression cylinder which carries they substrate, the image is transferred from the plate to the substrate before repeating the continuous process. This prevents smudging when the plate is driven through the impression cylinder to make contact with the substrate. It was the first known printing method to utilize a flexible printing plate, rather than the standard rigid metal plates used in offset presses. Germany, Italy and the Netherlands also have an advanced print machinery industry. This is understandable when you consider all the variables that go into flexo printing, such as the precise mounting of print cylinders. You can use water-based, solvent or UV based inks in flexo, giving you enormous versatility. An average investment would be £150,000- £295,000. Each machine shares a common printing process, so if you are familiar with one flexo machine you will be able to understand them all. However, they all seem to be copies of American and European designs; reverse engineered from design brochures. Enjoy the videos and music you love, upload original content, and share it all with friends, family, and the world on YouTube. Depending on the manufacturer, the age of the machine and the availability of spare parts, you could pick up a flexographic printing press at a fraction of the going rate for a new machine. This online, interactive course will give you a solid overview into the commonly used, market share-leading printing process called flexography. Web width: To print wider labels, a larger impression drum is required, thus adding to the unit cost. These can result in increased wastage, increased returns, inaccurate print replication and overall reductions in quality. In –Line presses are very versatile and can integrate new technology with greater ease than the other systems we will look at. Despite the correlation, flexibility is not what gave flexography its name. [fa icon="linkedin-square"]Linkedin The right choice for you will depend on your print . With these core processes and components in mind, it is time to introduce you to the three main types of flexographic label press. While outsourcing is common in the industry every machine is 100% designed , manufactured, and assembled in our UK facility, with a full guarantee of quality and ongoing support from our team of expert engineers. Your options relate the level of technology & components are involved in the drive. Finally, you have peace of mind that your press is manufactured to high international standards with the best components available on the market – and assembled by trained, professional engineers. [fa icon="envelope"]  yourname@company.com, [fa icon="home"]  Chapel Lane, Nottingham Notts NG13 8GF, [fa icon="facebook-square"]Facebook COLLECTIONS, CONTINUOUS If it is no longer feasible or cost effective to save money on a secondhand printing press, what about cheaper new machines? AND CREATIVE However, this is where the savings end. Print cycleOn the surface, digital printing has the advantage in terms of print turnaround time. Flexographic printing, also known as flexo printing, was first used in 1890 and for over 100 years it remains one of the most popular processes of printing. This explains the inconsistent quality experienced by customers of these manufacturers, even for ones with a reasonable reputation. When the printed image is transferred to the substrate, the Ink needs to dry as quickly as possible. In the two sections that follow we will look at two money-saving alternatives to buying a new, British-made press. Printing technology has moved on quite a bit since 1981; and we have become one of the world’s leading manufacturers of narrow web printing and converting, with clients all over the world. RESISTANT, TAMPER The modern version of flexography utilizes flexible photopolymer printing plates that are laser etched with the image or relief to be printed. 2) Reliable components We sometimes use third-party suppliers to provide electrical components, such a servo drives, control systems, gearboxes and UV systems. At Focus, we believe we have the right combination of expertise, professionalism and creativity to provide you with the flexographic solutions you need. For small businesses this can be an attractive option. Underlying technical issues: A risk you take when buying second-hand are the underlying technical issues that many old machines have. You can unsubscribe at any time. Nevertheless, they do give an indication of how much you should expect to pay for a new flexographic print machine. This laser etching process is referred to as digital platemaking. Always contact the original manufacturer, they will often have the machines service record and may be able to offer technical support. If it is no longer feasible or cost effective to save money on a secondhand printing press, what about cheaper new machines? Its surface is covered with thousands of tiny, cell -like impressions that act like tiny ink cups. INDUSTRIAL, BOTTLE Private label products have blurred the lines between their name-brand counterparts in their perceived quality. Browse Our Print Production Courses. This is even more critical where using UV drying system which inherently create a lot of heat . After sales service and technical support is usually non-existent. This regulates the deposit of ink onto the printing plates and ensures an even coverage of Ink. Digital presses often require specially prepared substrates which are more expensive than standard materials. Six colour presses: Price range varies from £100,000 up to £450,000 for large machines. Die cutting modules need to be built with heavy duty components for the high levels of pressure/force required to convert flexible webs up to 300gsm.Outfeed and Rewind: The output section maintains tension as the substrate leaves the printing press, by means of tension control sensors. Learning The Flexo Printing Machine (STACK TYPE) Are you in need of a flexographic printing machine? Depending on the desired substrate, effects and production speed; water-based or UV curable ink can be utilized. And since this is a global module, you only have to edit it once to make the changes across every page it appears on. Waste products are rewound out of the system and the final products are rewound into large rolls for later inspection. In a competitive global environment, our commitment to develop & integrate new technology and our team of highly experienced support technicians gives our clients the edge in minimising wastage, reducing costs and completing assignments on schedule. A non-standard or high level specification press could cost in excess of £600,000. Visit our Youtube channel for more useful videos. As well as following a broadly similar process, all flexographic printing presses have a similar suite of components. Many thanks for taking the time to read this page. You can use water-based, solvent or UV based inks in flexo, giving you enormous versatility. With this caveat, here are the advantages and disadvantages of buying second-hand…. Flexo Ink tends are much cheaper to purchase too. A modern press can print at a rate of up to 400m per minute, a phenomenal speed compared with some of the alternatives, such as lithographic presses or digital printing. A digital printing press does not have to contend with all the rollers, print plates, cylinders, mechanical drivers and dryers that constitute a flexographic printer. Instead of thinking about how much money could be saved by purchasing from Asia, it is better to look at how much additional value you could get by buying from a known manufacturer. Our flexographic label printing service provides you with high-quality labels at a reasonable cost. It is essentially a modern version of letterpress which can be used to print on almost any type of substrate including plastic, metallic films, cellophane and paper with nearly all ink systems like solvent, UV or waterbased inks. We want to ensure that all your team are completely confident in operating your new press so you can start running at full efficiency straight away. A lot of businesses now turn to cheap manufacturers based in China, South Korea or Taiwan. Focus Label Machinery Ltd was set up in 1981, so at the time of writing (2016), we have just celebrated our 35th anniversary of continuous operation as a business. Finally, you have peace of mind that your press is manufactured to high international standards with the best components available on the market – and assembled by trained, professional engineers. Second Hand or Refurbished Machines: The Pros and Cons, Obsolete technology: Second-hand printing presses are unlikely to. To begin the print process itself, the printing plate is loaded into the printing press on Plate cylinders. If you would like to discuss any of the issues raised, or have questions about our products or services, please do not hesitate to get in touch with a member of our experienced customer service team. Learn the basics of the flexographic printing process, how a typical workflow moves from beginning to end, the various components and consumables, and more. SERVICES, Conceptualizing Your We therefore offer full training as an inclusive service. Ink and substrateFlexographic printing gives you far more colour options and choices of ink than digital printing. hbspt.cta._relativeUrls=true;hbspt.cta.load(2203899, '9153646b-09d9-49ef-8799-9ba388bea850', {}); The prices for new machines vary considerably, depending on their size and features, so these estimates should only be taken as very loose averages. A variety of inks can be used in flexographic printing, such as solvent-based, water-based, or … From the perspective of the end-user, it is impossible to verify quality or keep check on all these sources. Branding, Simplifying Your It’s fair to say that we are proud of our achievements including a number of product patents. For designers new to flexography, a visit with the flexographic printing company is essential to learn how to best structure a print project to avoid delays and errors. The basic Flexo systems includes an Ink storage tank , one or more fountain/metering rolls , Anilox Roll & Plate Cylinder . Though Flexography has been used in the production of food packaging and labels for use in retail, chemical, pharmaceutical, textiles and service industries for decades, innovation in digital technology continues to drive growth and maintain a positive trend in otherwise challenging times. Idea With Visuals, QUALITY Read more to find out! They work better, are cheaper to maintain and are subject to fewer faults and defects than older models. A: The qualifications that you need to start working as a flexo or flexographic printing press operator include a high school diploma or GED certificate and the ability to pay close attention to details during the setup and printing processes. Flexography or “Flexo” was first patented by Bibby, Baron and Sons in Liverpool, England in 1890. However, when processing medium & large print runs, the time required to set up a flexographic press is insignificant. Flexography is able to reliably print on a variety of substrates. This is why you will get the best long-term return on investment by buying British, even if it might cost you a bit more to begin with. ASSURANCE, Meeting Industry (+1) 888 653 6657, O.BERK® | KOLS CONTAINERS From the first moment your consumer lays eyes on them to every repeat sale, your product label needs to speak to them clearly, appealingly and convincingly. Printing “plates” are thin sheets of polymer material, laser engraved with an image of your digital artwork. The grocery delivery marketplace is constantly adapting to meet the needs of a broad customer base. This is why at Focus we put such a strong emphasis on training and technical support – both before and after installation. This is why you will get the best long-term return on investment by buying British, even if it might cost you a bit more to begin with. Ask about spare parts and recent service work if any..? I always interested in design and everything that comes with it – this includes print design. For small print runs of 2,000 labels or less you will save time compared with flexo. Alternatively, we can carry out your training at your location. These are: Feed & Unwind Station: Control of the substrate is essential, feeding it into the press at a pre-defined tension , constantly even as the diameter of the roll changes . The adoption of new technologies, increased transparency, and sustainable practices have contributed to the industry's success. Therefore producing the finished product or label in roll or sheet form. insights and product promotions. If you already have a similar machine purchasing another may be seen as a good case for a back-up, and you will already know the limitations or problems associated with that model of machine. This eliminates the need of a photo negative and is now the fastest growing technique for platemaking applications. In the packaging realm, flexographic printing is an excellent option for decorating laminate tubes, labels, and secondary packaging, but is often more expensive than other print methods. We want to ensure that all your team are completely confident in operating your new press so you can start running at full efficiency straight away. Version changes are time-consuming to make; It is for good reason that flexographic printing is … Online shoppers now have more options than ever when it comes to eCommerce consumable goods. PHARMA, FOOD & With flexo printing (as it is often called), you can have different repeat lengths, use various inks, and more. The only significant advantage we can think of with second-hand machines is the lower upfront cost. Ideal for beginners or those wanting a refresher, this 30-to-40-minute course provides an in-depth examination into the print process, what it is, how it works and the components behind this … Flexographic printing can be utilized on a broader range of non-porous substrates compared to offset; such as foil, cellophane, plastic, and metal. PACKAGING, FEATURED As technologies change, we will be able to update your press with upgraded modules, so you can maintain your competitive edge. The drying section might include a combination of Infrared & Air drying or UV / LED curing or both systems. Get some ideas on how to create a top-shelf package from Vacuum Metallization to Hot Stamping and more! MANAGEMENT, Let Us Worry About New equipment offers the benefit of the latest technology; with better print quality, quicker set-up & job changes, greater energyefficiency, higher productivity, less wastage, less downtime and less operator stress. Specification: if you have any special requirement it is unlikely you will find a used machine in the exact specification & condition you need. Not allowing enough time for proper training after installation increases the risk of product wastage and damage to the press through human error. Many of them are attractively marketed and available at low prices. However, before you choose a manufacturer you should be aware of four common mistakes that businesses make when buying a printing press. We’ve put together a brief overview of file types with explanations as to the why and the how of Some label printing businesses are attracted to digital equipment for initial cost reasons. Nevertheless, they do give an indication of how much you should expect to pay for a new flexographic print machine. A big mistake people make is to over specify the features, to include lots of optional extras which end up hardly being used. It also has the advantage of using a variety of Ink types such as Water based, Solvent & UV Inks which makes it ideal for almost every application including those having a high level of health & safety obligations such as food packaging. At the completion, you will have a solid grasp of the fundamentals of flexography. Flexo printing machines can have 7-9 stations, allowing for a mixture of process printing and additional roller stations reserved for spot colors and effects. We have a showroom at our Nottingham headquarters that features working models of all of our presses, so if it is convenient for you we can host your team here for a full demonstration. Most print presses use specialist video assisted mounting machines to make sure every plate is aligned & positioned appropriately. each colour should be dry before the next is applied to the substrate. Waste products are rewound out of the system and the final products are rewound into large rolls for later inspection. Here a tutorial about the management of the PDF file with the application of the reduction. Die cutting modules need to be built with heavy duty components for the high levels of pressure/force required to convert flexible webs up to 300gsm. Our support begins even before installation, with our comprehensive training package. Once again, with affordable finance available to suit most budgets, upfront cost isn’t the most important factor at stake.